Gantry Robots

PaR Systems XR^® and MR^® style gantry robot systems are used in large work envelope environments with significant system integration tasks. Examples of delivered projects include systems for spent nuclear fuel handling, automated calorimetry, special nuclear material storage and retrieval, deployment of manipulator systems, deployment of process tools such as TRU Waste Box opening saws and in-process handling of chemical munitions in demilitarization processes. PaR Systems gantry robots are inherently radiation resistant, are provided with explosion resistance and are decontaminable.

XR^® and MR^® style gantry robots are operated with PaR Systems' CIMROC^® Robot Controller. The CIMROC^® offers the well known Windows operating system and programmability using CNC codes or within a development environment. We provide integration of system components including end effector and end of mast tool changing systems. End of mast systems are provided for barrel handling, munitions handling, manipulator deployment and many other high payload applications.

Deployment of large payloads is enabled by PaR Systems' patented telescoping tube technology. Telescoping tube systems motion is based on linear bearing technology. We have delivered hundreds of telescoping tube systems that offer payload capability exceeding 6,000 pounds (2,700 kg) and the rigidity to deliver a payload to very fine positional tolerance. Many telescoping tube sets are provided with over 40 feet (over 12 meters) of vertical motion.

Integration Solutions

PaR Systems provides integrated automated and remotely operated systems. Since the early 1980s PaR Systems has integrated computer based technology and robotics into its solutions. Integrated solutions include intelligent operator interfaces, programmable and telerobotic motion control, automated tool changing, and integrated process and motion control for applications ranging from material handling to deployment of welding and other adaptive processes.

PaR Systems Engineering and Quality Assurance work closely together to provide customers with Safety Related solutions when Nuclear Regulatory Commission licensing is required. Safety Related solutions require commercial dedication of purchased components as well as the close integration of other quality functions with design and procurement activities. We perform and provide a certified seismic, radiation resistance evaluation and other analytical functions critical to providing a total systems solution.

Recent delivered integrated solutions include spent nuclear fuel handling, plasma arc, waterjet size reduction systems, and buried TRU waste box opening. In each case, PaR Systems provided the right combination of automated and remotely operated features, with automated end effector changing, computer based operations control and advanced operator interfaces. For Spent Nuclear Fuel and other high level handling, we provide varying degrees of remote maintainability as well as deployment system retrievability. PaR Systems provides a number of electrical distribution system options including its patented "Serpentine" system that eliminates cable reels and tracks. PaR Systems provides a range of hoisting solutions including single failure proof. We also provide vision solutions including CCTV cameras integrated with manipulator arms as well as deployment system mounted.

PaR Systems integrated solutions incorporate well known platforms including Microsoft^® Windows and Intel hardware products.

Manipulators

  

PaR Systems' manipulator systems have served the nuclear industry hot cell operators worldwide since the early 1960s. With several hundred systems in the field, "It's a PaR" is generic terminology for a remotely operated manipulator system. The PaR Systems M3000 and M6000 are simple rugged manipulator arms with payloads up to 400 pounds (181 kg.). Applications range from hot cell utility and process operation to retrieval and waste packaging. Deployment is mainly by overhead mounting or wall mounting of transporters. Other options are vehicle and pedestal mounting.

There are two basic PaR Systems Manipulator systems, the M3000 and M6000. The M3000 has a payload of up to 150 pounds and the M6000 payload is up to 400 pounds in any hand position. They are inherently radiation resistant and can be washed down for decontamination. They come with a simple gripper or a range of wrist mounted tooling including torque and impact tools, hook hands, grinders, saws and other devices. Control options include finger switches or joystick type controls.

PaR Systems provides new and replacement M3000 and M6000 manipulator systems as well as upgrades, modifications and repair services. The M3000 and M6000 are maintained using simple toolbox tools. Most users perform routine maintenance themselves.

Telerobotic Manipulators

PaR Systems' TR^® product line inherits our 50 years of experience in remote handling system design. PaR Systems provides its manipulator solutions to users in the US, EC and Asia. The TR^® is deployed in nuclear, explosive and industrial environments. Our engineering addresses every aspect of remote operation and maintenance in each system design. We provide end effectors, end of arm tooling and accessories for thousands of applications ranging from simple grippers to impact and torque tools to intelligent end effectors for inspection and measurement.

The TR^® Telerobotic Manipulator System provides operators with intuitive remote control of motion and payload in hazardous environments. Advanced controls and payload capability up to 400 pounds (181 kg), provide adaptability to deploy processes ranging from traditional hot cell remote handling to automated adaptive control welding of spent fuel storage canisters. The TR^® manipulator is inherently radiation resistant and ready for explosive, corrosive, and other difficult operational environments. The TR^® is deployable by overhead or wall mounted transporters with vertical telescoping and fixed masts, cranes, pedestals or by vehicle. PaR Systems offers a patented through wall docking station that enables installation of TR^® manipulators through existing Master Slave Manipulator ports without facility modification or additional shielding.

PaR Systems automates hazardous handling with its TR^® telerobotic manipulator system. The TR^® provides programmability and repeatable operation. We also provide application programming services or assist users in developing their own applications.

The TR^® is maintained with simple toolbox tools. Its remote maintenance features and modularity allows users to perform all routine maintenance and simplifies complex maintenance tasks.

Integration of Fanuc© Robotic Equipment

PaR Systems understands the importance of reliable equipment and the cost associated with production downtime. Not only do we expect our equipment to perform at levels above 99% reliability, so do our customers. As demonstrated by multiples of repeat customers, we continue to achieve and set the standard for equipment uptime and reliability.

For 50 years, PaR Systems has provided automation equipment and continues to be a pioneer in the development of robotic systems. As a premier integrator for Fanuc Robotics, PaR Systems has achieved the highest qualification level of any organization within North America. PaR Systems is recognized as a leader in our integration and support capabilities as demonstrated by our 24 hour customer support hotline and full service capabilities.

Our experience allows us to team with our customers and mitigate project risk. We accomplish this through the depths of our automation library and the ability to provide complete simulation of high risk projects. PaR Systems has developed and successfully implemented a three phase process to identify and mitigate project risk prior to final production integration.