Medical Device Manufacturing
Empowering innovation in medical device manufacturing through tailored automation solutions that ensure safety, precision, and efficiency.
We Understand the Complexities of Medical Device Manufacturing
At PAR Systems, we know that behind every medical device is a human life — and that precision, cleanliness, and consistency aren’t just goals, they’re mandates. With over 20 years of experience designing custom automation for regulated life science environments, we bring the technical depth and process understanding needed to build equipment you can trust.
Our systems are built to solve the unique challenges of medical device manufacturing — including:
- Micro-scale precision handling for intricate components
- Seamless integration into cleanroom environments
- Compliance with ISO 13485 and related standards
- Complex assembly, laser integration, and dip coating processes
- Reliable quality control through inspection and testing automation
Optimize your manufacturing with custom automation designed for:
- High throughput without sacrificing precision
- Unmatched accuracy and repeatability at scale
- Tightly integrated quality control and traceability
- Process efficiency that supports scale-up and regulatory readiness
Delivering Results Across the Medical Device Industry
Implantable Devices
Manufacturing implantable medical devices requires ensuring the production of high-quality products, a task that often involves complex manufacturing processes. With application expertise, we can help you implement new systems that are tailored for reliability, safety, durability, and operational efficiency. One of our specialties in automation is complex small part precision handling and assembly.
Wearable Devices
The wearable medical device market is a high-growth area, and production needs to adjust to meet the rapidly growing demand. High quality automation solutions can help you improve throughput and efficiency while keeping quality control high. PAR can help you create automation systems in many areas of wearables production. One of our proven areas of expertise is battery manufacturing. We have years of experience building customized automation solutions for each step of battery production.
Disposables
Every therapy area has a significant need for reasonable cost, high-quality medical disposables. Strict quality control is critical and throughput needs are high. PAR offers customized smart automation systems, meticulously designed to align with your specific requirements, enabling you to improve your overall equipment effectiveness (OEE) KPI.
Learn about PAR’s dip coating and lubricity testing systems.
Common Therapy Areas
Diabetes
Neuromodulation
Cardiac Arrhythmia
Cardiovascular
Heart Failure
Vascular
General Surgery
Diagnostics
Additional Industry-Leading Capabilities
The PAR Advantage
PAR has over 20 years of experience in the design, installation, and maintenance of complex solutions for the life sciences industry. Our focused efforts ensure the best possible performance in these three key areas:
- Singulation of spheres that have diameters less than 300 microns and placement within 5 microns positional accuracy
- Singulation and processing of wires smaller than a 0.001″ OD (~25 microns)
- Flex-feeding and laser welding of metal brackets with 96 unique SKUs
- Drilling 75-micron OD holes into platinum domes via femto laser and seven-axis scanhead, with systems running at 99% yield
- Automated cable set assembly, including identification of each conductor by color, stripping, tinning and brazing to the appropriate bulkhead location
- Designed and build a robotic adhesive dispense system in five weeks (from purchase order to shipment) for COVID-related application
- Commissioned a custom bore inspection system in six weeks (including CE compliance testing) in response to a product recall for a medical device company
Our expertise shows in each element we craft.
"High quality systems and excellent systems integration. Better than others I have worked with."
Mfg. Engineer
Leading Medical Device company
Certifications and associations where it matters.
